Mfg · Layout 15

OEE and line stability

Overall equipment effectiveness, downtime reasons, scrap, and shift output versus target.

Line B · Assembly
Quick actions
MES link OK Safety rounds 2/3
PM due this week

6

Schedule
Energy / unit

3.2 kWh

↓ 4%
Headcount on line

48

Shift B
Rework lots

2

Hold B-220
Cycle time

42s

Target 45s
Scrap $ (shift)

$1.8k

Under cap
OEE

81%

World class target 85%

Downtime (min)
Scrap rate

1.8%

Below 2.0% cap

  • P1 Tool wear cell 3
  • P2 Feeder jam lot 44
Output vs target (units / hr)
Shift handover notes
Shift A 06:00

Calibrated station 2; left spare belt in cage.

Shift B 14:00

QA hold on batch B-220 until tensile retest.

Escalations & watch list
CellAlarmTechSeverity
Cell 3Vibration highM. SantosP2
Cell 1Feeder starvedA. KimCleared
QABatch hold B-220QA leadP1
Runbook & SLA
Shift: handover note min 50 chars in MES.
LOTO: verify zero energy before tooling.
Quality: first-piece sign-off each start-up.
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